Reorder Point
The inventory level that triggers placing a new purchase order, calculated from lead time and average demand. Getting the reorder point wrong in either direction has a real cost - too low risks a stockout and lost sales, too high ties up cash that could be used elsewhere.
In practice
The formula is typically average daily sales multiplied by lead time in days, plus a safety stock buffer - set it too low and a business risks a stockout before the new order arrives; set it too high and cash sits tied up in inventory longer than necessary.
A product that sells 10 units a day with a 14-day supplier lead time gets a reorder point around 140 units, plus a buffer for demand spikes.
Why it matters
Getting the reorder point wrong in either direction has a real cost - too low risks a stockout and lost sales, too high ties up cash that could be used elsewhere.
Worth knowing
- Formula: (average daily demand x lead time in days) + a safety stock buffer.
- Should be recalculated periodically as demand patterns or supplier lead times change.
- Seasonal products often need a separately calculated reorder point ahead of their peak period.
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